Electronic Cigarette Repair

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TUTORIAL : After analyzing my pile of broken e-cig batteries I concluded there were enough parts to make at least one working unit.

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^This usb charging battery failed prematurely. I took it apart and found the cell measured the correct 3.7 volts. I suspected the extra circuitry attached to the negative battery end had something do with it’s malfunction, so I removed it.

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^This picture shows the small round usb circuit detached from the battery negative. Next I desolder the wires attached to battery positive.

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I salvaged the working circuitry and wires from a non-USB unit. In this picture I soldered the small red lead to the battery’s positive end. Next I’ll connect the long negative lead to the other end.

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To complete the circuit, I soldered a short lead to the negative battery end for a connection to the end cap. Next I slid the metal housing over the battery and pressed the button assembly into it.

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Finally I soldered the negative lead to the end cap, pushed in a foam disc spacer, and pressed on the end cap. Voila!

For a video on how to solder the battery wires to the circuit board Click Here!

Comments

  • great sight. Where do I find the solder and the electrical wire (+) for my repairs? Any suggestion as to brands? Stores?

    AngelyceOctober 1, 2014
    • Usually there is enough wire and solder to tack the wire back on. Otherwise, search on google.

      goodjustinApril 26, 2015
  • Can you fix a smok m80 xplus charging port

    ChristopherSeptember 10, 2015
    • It’s possible, but for liability reasons I cannot. Maybe ask someone at your local maker-space.

      goodjustinMay 15, 2016
  • Would love to forever get updated outstanding web blog!

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